AOI (Automatic Optical Inspection) SMT PCBA Quality Control + Fly testing SMD PCB

https://www.cstpcb.com
Automated optical inspection (AOI) is an automated visual inspection of printed circuit board (PCB) (or LCD, transistor) manufacture where a camera autonomously scans the device under test for both catastrophic failure (e.g. missing component) and quality defects (e.g. fillet size or shape or component skew). It is commonly used in the manufacturing process because it is a non-contact test method. It is implemented at many stages through the manufacturing process including bare board inspection, solder paste inspection (SPI), pre-reflow and post-reflow as well as other stages. .(Wikipedia)

AOIs for a PCB board with components may inspect the following features:

Area defects
Billboarding
Component offset
Component polarity
Component presence or absence
Component Skew
Excessive Solder Joints
Flipped component
Height Defects
Insufficient Paste around Leads
Insufficient Solder Joints
Lifted Leads
No Population tests
Paste Registration
Severely Damaged Components
Solder Bridges
Tombstoning
Volume Defects
Wrong Part
AOI can be used in the following locations in the SMT lines: post paste, pre-reflow, post-reflow, or wave areas.
AOI for a bare PCB board inspection may detect these features:
Line width violations.
Spacing violation.
Excess copper.
Missing pad – a feature that should be on the board is missing.
Shorts circuits
Cuts
Hole breakage – a drilled hole (via) is outside of its landing pad.
The triggering of a defects report may be either rule based (e.g. no lines on the board should be smaller than 50μ) or CAD based in which the board is locally compared with the intended design.
This inspection is much more reliable and repeatable than manual visual inspection.
In many cases, smaller circuit board designs are driving up the demand for AOI vs in-circuit testing. (Wikipedia)

We manufacture high quality PCB,PCBA in CSTPCB factory from Shenzhen.
Circuit Science Technology Printed circuit Board.
Single layer, Two layers, 4 layers, 6 layers,8 layers, 10 layers, 12 layer and ….
FR4, Aluminum, Rogers, ROHS and ….
low and high frequencies PCBs.
DIP and SMD assembly using high precision machines.
20 years experience from 1995.
your prototype orders are welcome :
Please Contact me:

Lucy Hu
https://www.cstpcb.com
Email: info@cstpcb.com
Mobile:+8613590361296
Skype: schpcb-lucy
WECHAT : schpcbfpc_lucy

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Zero Defects International Brings in Taiyo PCB Inspection System

Zero Defects International [ZDI] has been allocated by Taiyo Industrial Company, Japan, to manage the North American introduction of it’s computerized printed circuit board final inspection systems. These inspection systems have enjoyed widespread success in The European Union and in China and are presently being brought to the USA and Canada.

Ahead of beginning this assignment, ZDI contacted a variety of PCB manufacturers in an effort to determine if there would be a perceived demand for this sort of equipment. The judgement was that the product is one that will do an important function and, additionally, present you with a very suitable Return on investment.

Latest initial trials in the US have proven that the machine could uncover defects which passed typical visual inspection but should have been flagged as not meeting the end customer’s standard. Diagnosis capabilities contain: exposed copper, solder mask on pads, scratches, foreign material, blocked holes and chipped plating.

Who is Taiyo Industrial Co., Ltd.

Taiyo Industrial Co., Ltd. launched in 1960, is diversified with interconnect and test business interests. Flexible printed circuits are a mainstay as well as a huge selection of PCB test and inspection systems.

Real-time x-ray 3D inspection of bga ic and pcb – part 1

BGA X-ray optical inspection was designed for the non-destruction 3d visual ral-time inspection of hidden solder joints on pcb.

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Zero Defects International Brings in Taiyo PCB Inspection System

Zero Defects International [ZDI] has been assigned by Taiyo Industrial Company, Japan, to manage the North American introduction of it’s automatic printed circuit board final inspection systems. These inspection systems have enjoyed widespread success in Europe and in Asia and are presently being brought in to the United States and Canada.

Before beginning this job, ZDI contacted varieties of PCB manufacturers so that they can determine if there would be a perceived require for such equipment. The popular opinion was that the product is one that will perform a beneficial function and, also, give a very favorable Return on investment.

Latest initial trials in the United States have shown that the machine could find out flaws that passed typical visual inspection but should have been flagged as not meeting the end customer’s specification. Detection capabilities consist of: exposed copper, solder mask on pads, scratches, foreign material, blocked holes and chipped plating.

About Taiyo Industrial Co., Ltd.

Taiyo Industrial Co., Ltd. founded in 1960, is diversified with interconnect and test business interests. Flexible printed circuits are a mainstay in addition to a array of PCB test and inspection systems.

Camera Inspections : PCB Inspection – The Imaging Source AOI Application

The Imaging Source camera Inspection demo unit taken in South Korea

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Zero Defects International Brings in Taiyo PCB Inspection System

Zero Defects International [ZDI] has been allotted by Taiyo Industrial Company, Japan, to manage the North American introduction of it’s automatic printed circuit board final inspection systems. These inspection systems have enjoyed popular success in The European Union and in Asia and are right now being brought in to the United States and Canada.

Ahead of beginning this project, ZDI contacted lots of PCB producers with the intention to determine whether there would be a perceived desire for this sort of equipment. The popular opinion was that the product is one that will conduct a beneficial function and, in addition, provide a very acceptable Return on investment.

Latest initial trials in the US have demostrated that the machine surely could find out problems that passed regular visual inspection but should have been flagged as not meeting the end customer’s requirements. Detection capabilities contain: exposed copper, solder mask on pads, scratches, foreign material, blocked holes and chipped plating.

Who is Taiyo Industrial Co., Ltd.

Taiyo Industrial Co., Ltd. launched in 1960, is diversified with interconnect and test business interests. Flexible printed circuits are a mainstay in addition to a huge selection of PCB test and inspection systems.

Automated Optical Inspection Process (AOI) | PCB Assembly Tour

One of the most critical steps in the circuit board assembly process is the step of inspection. The inspection process is looking for defects in terms of: solder bridging, solder opens, missing components, reversed components or components that end up in the wrong location.

This critical step has been revolutionized by the invention of Automated Optical Inspection otherwise known as “AOI”. Previously, this was all performed manually through visual inspection; which of course is highly dependent on the individual inspector. Visual inspection is time consuming, labor intensive and can produce inconsistent quality control results.

The machine depicted in this video has 5 high-resolution cameras (top down, and 4 side angles) and uses a special “RGB” lighting scheme for high quality contrasting and imaging. The AOI machine will scan and image the circuit board. These images are then scanned for defects and compared to the CAD data and Bill of Material of the circuit board (as well as previous images gathered), for a very thorough inspection process that is also fast and efficient!

By using AOI, we increase accuracy and speed, while allowing the inspectors more time to concentrate on the solder joint quality, something that the AOI machines are less adept at catching.

The feedback we receive from AOI becomes a permanent part of the quality record of each build. It also provides real time feedback to further improve our process control. This is why we perform 100% AOI and visual inspection on 100% of the boards we assemble and is another key reason why our quality is top notch in the industry!

Learn more:

http://murrietta.com/pcb-assembly-electronic-pcb-assembly-pcb-board-assembly.html

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Zero Defects International Brings in Taiyo PCB Inspection System

Zero Defects International [ZDI] has been assigned by Taiyo Industrial Company, Japan, to manage the North American introduction of it’s computerized printed circuit board final inspection systems. These inspection systems have obtained popular success in Europe and in Asian countries and are presently being brought to the USA and Canada.

Ahead of beginning this mission, ZDI contacted a wide range of PCB producers to be able to determine whether there would be a perceived need for this kind of equipment. The judgement was that the product is one that will perform an important function and, also, offer a very suitable Return on investment.

Latest initial trials in America have proven that the machine surely could find flaws that passed ordinary visual inspection but should have been flagged as not meeting the end customer’s specification. Detection capabilities comprise of: exposed copper, solder mask on pads, scratches, foreign material, blocked holes and chipped plating.

Who is Taiyo Industrial Co., Ltd.

Taiyo Industrial Co., Ltd. launched in 1960, is diversified with interconnect and test business interests. Flexible printed circuits are a mainstay and a huge selection of PCB test and inspection systems.

TFV#5 – Using the Sony CX405 for Amiga Clone PCB inspection (GBA1000)

More of a tired and subdued video this time. Just testing to see if my camera setup will do the job for the GBA1000 assembly project.

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Zero Defects International Introduces Taiyo PCB Inspection System

Zero Defects International [ZDI] has been assigned by Taiyo Industrial Company, Japan, to manage the North American introduction of it’s automated printed circuit board final inspection systems. These inspection systems have enjoyed prevalent success in European Union and in Asia and are currently being brought in to the United States and Canada.

Just prior to starting this assignment, ZDI contacted different PCB makers as a way to see whether there would be a perceived need for this kind of equipment. The general opinion was that the product is one that will conduct a beneficial function and, also, offer a very favorable Return on investment.

Recent initial trials in the USA have shown that the machine surely could discover flaws which passed standard visual inspection but should have been flagged as not meeting the end customer’s standard. Diagnosis capabilities comprise of: exposed copper, solder mask on pads, scratches, foreign material, blocked holes and chipped plating.

Who is Taiyo Industrial Co., Ltd.

Taiyo Industrial Co., Ltd. created in 1960, is diversified with interconnect and test business interests. Flexible printed circuits are a mainstay along with a selection of PCB test and inspection systems.

PCB Inspection

Proses PCB Inspection di TF Batam kerja sama TF Politeknik Batam dan Pusat Unggulan IPTEK ITB

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Zero Defects International Brings in Taiyo PCB Inspection System

Zero Defects International [ZDI] has been designated by Taiyo Industrial Company, Japan, to manage the North American introduction of it’s intelligent printed circuit board final inspection systems. These inspection systems have picked up popular success in The European Union and in Asian countries and are right now being brought in to the USA and Canada.

Just prior to beginning this task, ZDI contacted several PCB makers in order to determine whether there would be a perceived demand for this kind of equipment. The consensus was that the product is one that will conduct a very important function and, additionally, give a very favorable Return on investment.

Latest initial trials in the USA have demostrated that the machine surely could uncover imperfections which passed ordinary visual inspection but should have been flagged as not meeting the end customer’s requirements. Detection capabilities comprise of: exposed copper, solder mask on pads, scratches, foreign material, blocked holes and chipped plating.

Who is Taiyo Industrial Co., Ltd.

Taiyo Industrial Co., Ltd. launched in 1960, is diversified with interconnect and test business interests. Flexible printed circuits are a mainstay and also a selection of PCB test and inspection systems.

Printed Circuit board (PCB) Inspection

Bittele Electronics offers PCB and surface mount assembly services all in one location in North York, Canada. For more information, visit http://www.7pcb.ca

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Zero Defects International Brings in Taiyo PCB Inspection System

Zero Defects International [ZDI] has been allocated by Taiyo Industrial Company, Japan, to manage the North American introduction of it’s programmed printed circuit board final inspection systems. These inspection systems have received widespread success in European Union and in China and are presently being brought to the USA and Canada.

Just prior to starting this work, ZDI contacted a wide range of PCB manufacturers as a way to determine whether there would be a perceived require for such equipment. The general opinion was that the product is one that will conduct an important function and, additionally, give a very suitable ROI.

Recent initial trials in the USA have indicated that the machine could locate flaws which passed typical visual inspection but should have been flagged as not meeting the end customer’s requirements. Diagnosis capabilities comprise of: exposed copper, solder mask on pads, scratches, foreign material, blocked holes and chipped plating.

About Taiyo Industrial Co., Ltd.

Taiyo Industrial Co., Ltd. established in 1960, is diversified with interconnect and test business interests. Flexible printed circuits are a mainstay and a range of PCB test and inspection systems.

PCB Inspection Station

The ECE Senior Design experience at NC State University is designed to prepare students for the workplace through hands-on experience in the design and development of a real world solution. This Fall 2015 ECE/ISE Design Day showcased a total of 54 different Electrical and Computer Engineering Design projects and their demos and 7 Industrial and System Engineering team posters.
For more information, please visit: https://research.ece.ncsu.edu/seniordesign/

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Zero Defects International Brings in Taiyo PCB Inspection System

Zero Defects International [ZDI] has been assigned by Taiyo Industrial Company, Japan, to manage the North American introduction of it’s intelligent printed circuit board final inspection systems. These inspection systems have gained prevalent success in The European Union and in Asian countries and are now being introduced to the United States Of America and Canada.

Prior to commencing this job, ZDI contacted various PCB manufacturers with the intention to see whether there would be a perceived require for such equipment. The judgement was that the product is one that will perform a very important function and, at the same time, provide a very suitable Return on investment.

Recent initial trials in America have proved that the machine surely could uncover problems which passed common visual inspection but should have been flagged as not meeting the end customer’s specification. Detection capabilities comprise of: exposed copper, solder mask on pads, scratches, foreign material, blocked holes and chipped plating.

About Taiyo Industrial Co., Ltd.

Taiyo Industrial Co., Ltd. launched in 1960, is diversified with interconnect and test business interests. Flexible printed circuits are a mainstay as well as a huge selection of PCB test and inspection systems.

Modular-X Tutorial 03: PCB Through-Hole Solder Joint Inspection

You can download it for FREE! Link below!

Download the example and the images here: http://www.sanxo.eu/modular-x/examples

More info: http://sanxo.hu/modular-x/index_e.html

Download link: http://www.sanxo.hu/modular-x/modular_letolt_e.html

If you have question related to using the software write us at: support@sanxo.eu

Modular-X is a versatile industrial image processing software, providing effective solution for the optical Quality Control of your products. There are several modules and looping statements available for the users, by which even a complex problem can easily be solved. Modular-X uses the LabVIEW Vision Development Module functions of National Instruments. It supports IDS uEye, Ximea CURRERA-R, USB, FireWire, GigE cameras.

Intro Music: TexasMusicForge from freesound.org

http://www.freesound.org/people/TexasMusicForge

source

Zero Defects International Introduces Taiyo PCB Inspection System

Zero Defects International [ZDI] has been assigned by Taiyo Industrial Company, Japan, to manage the North American introduction of it’s intelligent printed circuit board final inspection systems. These inspection systems have enjoyed extensive success in The EU and in China and are now being brought to the United States and Canada.

Prior to commencing this job, ZDI contacted all sorts of PCB makers in an effort to see if there would be a perceived desire for this type of equipment. The consensus was that the product is one that will perform an important function and, on the other hand, offer a very acceptable Return on investment.

Latest initial trials in the United States have proved that the machine surely could find defects which passed regular visual inspection but should have been flagged as not meeting the end customer’s standard. Detection capabilities include: exposed copper, solder mask on pads, scratches, foreign material, blocked holes and chipped plating.

Who is Taiyo Industrial Co., Ltd.

Taiyo Industrial Co., Ltd. launched in 1960, is diversified with interconnect and test business interests. Flexible printed circuits are a mainstay and a huge selection of PCB test and inspection systems.

PCB Inspection

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Zero Defects International Brings in Taiyo PCB Inspection System

Zero Defects International [ZDI] has been designated by Taiyo Industrial Company, Japan, to manage the North American introduction of it’s programmed printed circuit board final inspection systems. These inspection systems have got extensive success in The EU and in China and are now being brought in to the USA and Canada.

Prior to beginning this task, ZDI contacted a range of PCB manufacturers in order to see whether there would be a perceived need for this kind of equipment. The comprehensive agreement was that the product is one that will perform a very important function and, at the same time, provide a very ideal Return on investment.

Recent initial trials in the US have shown that the machine managed to discover imperfections that passed traditional visual inspection but should have been flagged as not meeting the end customer’s requirements. Detection capabilities involve: exposed copper, solder mask on pads, scratches, foreign material, blocked holes and chipped plating.

Who is Taiyo Industrial Co., Ltd.

Taiyo Industrial Co., Ltd. launched in 1960, is diversified with interconnect and test business interests. Flexible printed circuits are a mainstay together with a huge selection of PCB test and inspection systems.